Title: Energy consumption component analysis mathematical model of grinder energy unit

Authors: Yan Zhou; Hua Zhang; Wei Yan; Feng Ma; Gongfa Li; Wenjun Chang

Addresses: Key Laboratory of Metallurgical Equipment and Control Technology, Ministry of Education, Wuhan University of Science and Technology, Hubei, 430081, Wuhan, China; Green Manufacturing Engineering Institute, Wuhan University of Science and Technology, 430081, Wuhan, China; Hubei Key Laboratory of Mechanical Transmission and Manufacturing Engineering, Wuhan University of Science and Technology, Wuhan, 430081, China ' Key Laboratory of Metallurgical Equipment and Control Technology, Ministry of Education, Wuhan University of Science and Technology, Hubei, 430081, Wuhan, China; Green Manufacturing Engineering Institute, Wuhan University of Science and Technology, 430081, Wuhan, China; Hubei Key Laboratory of Mechanical Transmission and Manufacturing Engineering, Wuhan University of Science and Technology, Wuhan, 430081, China ' Key Laboratory of Metallurgical Equipment and Control Technology, Ministry of Education, Wuhan University of Science and Technology, Hubei, 430081, Wuhan, China; Green Manufacturing Engineering Institute, Wuhan University of Science and Technology, 430081, Wuhan, China; Hubei Key Laboratory of Mechanical Transmission and Manufacturing Engineering, Wuhan University of Science and Technology, Wuhan, 430081, China ' Key Laboratory of Metallurgical Equipment and Control Technology, Ministry of Education, Wuhan University of Science and Technology, Hubei, 430081, Wuhan, China; Green Manufacturing Engineering Institute, Wuhan University of Science and Technology, 430081, Wuhan, China; Hubei Key Laboratory of Mechanical Transmission and Manufacturing Engineering, Wuhan University of Science and Technology, Wuhan, 430081, China ' Key Laboratory of Metallurgical Equipment and Control Technology, Ministry of Education, Wuhan University of Science and Technology, Hubei, 430081, Wuhan, China; Green Manufacturing Engineering Institute, Wuhan University of Science and Technology, 430081, Wuhan, China; Hubei Key Laboratory of Mechanical Transmission and Manufacturing Engineering, Wuhan University of Science and Technology, Wuhan, 430081, China ' Key Laboratory of Metallurgical Equipment and Control Technology, Ministry of Education, Wuhan University of Science and Technology, Hubei, 430081, Wuhan, China; Green Manufacturing Engineering Institute, Wuhan University of Science and Technology, 430081, Wuhan, China; Hubei Key Laboratory of Mechanical Transmission and Manufacturing Engineering, Wuhan University of Science and Technology, Wuhan, 430081, China

Abstract: Aiming at the characteristics of grinding machine with many energy sources, this paper studied the energy consumption of grinding machine from the aspect of energy consumption, analysed the energy consumption of each energy consumption unit of grinding machine, based on the energy balance equations of each energy consumption unit of grinder, the mathematical model of energy consumption component analysis of energy consumption unit is established. The model can provide a new theoretical method for energy efficiency analysis and prediction in the process of grinding machine. At the same time, it builds multi-source information fusion between machine tool and workpiece to support the production process decision-making, which is good for the manufacturing industry to become intelligent and green and the direction of development.

Keywords: grinding machine; multi energy source; energy efficiency; modelling and simulation.

DOI: 10.1504/IJCSM.2018.096316

International Journal of Computing Science and Mathematics, 2018 Vol.9 No.6, pp.612 - 620

Received: 02 Jan 2018
Accepted: 02 Feb 2018

Published online: 26 Nov 2018 *

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