Title: Modelling and simulation of rack-pinion steering systems with manufacturing errors for performance prediction

Authors: Davide Marano; Francesco Pellicano; Emanuele Pallara; Angelo Piantoni; Luca Tabaglio; Marco Lucchi; Stefano Orlandi

Addresses: Ferrari S.p.A., Maranello (MO), Italy; Dipartimento di Ingegneria 'Enzo Ferrari', Universita' degli studi di Modena e Reggio Emilia, MO, Italy ' Ferrari S.p.A., Maranello (MO), Italy; Dipartimento di Ingegneria 'Enzo Ferrari', Universita' degli studi di Modena e Reggio Emilia, MO, Italy ' ZF-TRW Automotive Italia, Via Valtrompia 125, Gardone VT (BS), Italy ' ZF-TRW Automotive Italia, Via Valtrompia 125, Gardone VT (BS), Italy ' ZF-TRW Automotive Italia, Via Valtrompia 125, Gardone VT (BS), Italy ' ZF-TRW Automotive Italia, Via Valtrompia 125, Gardone VT (BS), Italy ' ZF-TRW Automotive Italia, Via Valtrompia 125, Gardone VT (BS), Italy

Abstract: In the present paper, the modelling and simulation of a mechanical rack-and-pinion steering gear are presented. The study is performed using multibody simulations that include a reverse geometry rack to predict the functional measurements of the gear. A novel test for the characterisation of the functional performances of a mechanical steering gear is introduced and experimental data are used to validate prediction models.

Keywords: steering system; rack-and-pinion; multibody modelling; functional reverse.

DOI: 10.1504/IJVSMT.2018.098343

International Journal of Vehicle Systems Modelling and Testing, 2018 Vol.13 No.2, pp.178 - 198

Received: 17 May 2018
Accepted: 12 Sep 2018

Published online: 14 Mar 2019 *

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