Title: Effect of substrate dilution on corrosion of colmonoy-6 weld overlays in nitric acid

Authors: Sinu Chandran; S. Navin Vinayak; Veena Subramanian; S. Rangarajan; S. Velmurugan; S.V. Narasimhan; V. Ramasubbu; Shaju K. Albert

Addresses: Water and Steam Chemistry Division, BARC Facilities, Kalpakkam 603 102, India. ' Water and Steam Chemistry Division, BARC Facilities, Kalpakkam 603 102, India. ' Water and Steam Chemistry Division, BARC Facilities, Kalpakkam 603 102, India. ' Water and Steam Chemistry Division, BARC Facilities, Kalpakkam 603 102, India. ' Water and Steam Chemistry Division, BARC Facilities, Kalpakkam 603 102, India. ' Water and Steam Chemistry Division, BARC Facilities, Kalpakkam 603 102, India. ' Materials Technology Division, Indira Gandhi Centre for Atomic Research, Kalpakkam 603 102, India. ' Materials Technology Division, Indira Gandhi Centre for Atomic Research, Kalpakkam 603 102, India

Abstract: In the moderator system of some nuclear power plants, subsequent to the activation of the safety shutdown system, Gd3+ is removed by ion exchange prior to reactor start-up. During this process, the pH of the system water can get lowered to 3 due to generation of HNO3. Colmonoy-6, which is weld-deposited over valve internals, was found to corrode considerably at this pH. This paper presents a detailed study of the corrosion of colmonoy-6 vis-a-vis its extent of dilution by the stainless steel substrate. The corrosion behaviour of these weld overlays was studied in 1 mM HNO3 at 65°C. The results showed that the extent of dilution affected both the microstructure and hardness of the deposit, its effect being maximum with single layer deposit and the corrosion resistance increased with area fraction of borides and carbides which in turn increased with additional layers.

Keywords: colmonoy-6; 540 MWe PHWR; GTAW; gas tungsten arc welding; corrosion; dilution effect; nitric acid; electrochemical impedance spectroscopy; nuclear power plants; NPP; nuclear energy; stainless steel substrate; weld overlays; pressurised heavy water reactors; microstructure; hardness.

DOI: 10.1504/IJNEST.2011.043395

International Journal of Nuclear Energy Science and Technology, 2011 Vol.6 No.3, pp.199 - 212

Published online: 14 Feb 2015 *

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