Title: Microstructural influence in closed cell aluminium foam for structural application

Authors: R. Edwin Raj, B.S.S. Daniel

Addresses: Metallurgical and Materials Engineering Department, Indian Institute of Technology Roorkee, Roorkee – 247 667, India. ' Metallurgical and Materials Engineering Department, Indian Institute of Technology Roorkee, Roorkee – 247 667, India

Abstract: Two sets of aluminium foams were made by degassing the calcium stabilised aluminium melt with titanium hydride. One set contained Al20CaTi2 and Al2Cu dispersion in the cell wall matrix, whereas, the second set contained Al13Fe4 particles, along with the other intermetallics. The foam containing iron intermetallics as elongated platelets of higher aspect ratio showed excellent foam stability and higher plateau stress. However, there is a gradual decrease in stress levels in the plateau region during the compression test. This behaviour reduces the advantage of obtaining high energy absorption per unit volume.

Keywords: aluminium foam; blowing agent; energy absorption; mechanical properties; metallic foam; microstructure; titanium hydride; foam stability; plateau stress; structural applications.

DOI: 10.1504/IJMMP.2009.031400

International Journal of Microstructure and Materials Properties, 2009 Vol.4 No.4, pp.476 - 486

Published online: 02 Feb 2010 *

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