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Title: Technological integration challenges in hybrid sheet metal manufacturing systems

Authors: Adrián Bognár; Zsolt Ferenc Kovács; Attila Bata; Kitti Klam; Gergely Ivánovics; Emese Gégény; Roland Sándor; József Vida; Erika Varga

Addresses: Department of Innovative Vehicles and Materials, GAMF Faculty of Engineering and Computer Science, John von Neumann University, 10 Izsáki Street, 6000-Kecskemét, Hungary ' Department of Innovative Vehicles and Materials, GAMF Faculty of Engineering and Computer Science, John von Neumann University, 10 Izsáki Street, 6000-Kecskemét, Hungary ' Department of Innovative Vehicles and Materials, GAMF Faculty of Engineering and Computer Science, John von Neumann University, 10 Izsáki Street, 6000-Kecskemét, Hungary ' Department of Innovative Vehicles and Materials, GAMF Faculty of Engineering and Computer Science, John von Neumann University, 10 Izsáki Street, 6000-Kecskemét, Hungary ' Department of Innovative Vehicles and Materials, GAMF Faculty of Engineering and Computer Science, John von Neumann University, 10 Izsáki Street, 6000-Kecskemét, Hungary ' Department of Innovative Vehicles and Materials, GAMF Faculty of Engineering and Computer Science, John von Neumann University, 10 Izsáki Street, 6000-Kecskemét, Hungary ' Department of Innovative Vehicles and Materials, GAMF Faculty of Engineering and Computer Science, John von Neumann University, 10 Izsáki Street, 6000-Kecskemét, Hungary ' EUROVID Kft., 61-65 Mozgó Street, H-6237 Kecel, Hungary ' Department of Innovative Vehicles and Materials, GAMF Faculty of Engineering and Computer Science, John von Neumann University, 10 Izsáki Street, 6000-Kecskemét, Hungary

Abstract: This paper presents a comprehensive overview of oxy-fuel, plasma, waterjet, and laser cutting, alongside drilling and milling operations, establishing the foundational knowledge required for conceptualising an integrated, multifunctional portal machine. Such a system aims to execute all five processes within a single unified architecture, addressing the demands of next-generation manufacturing systems that prioritise flexibility, modularity, and minimal process fragmentation. Fundamental principles, operational advantages, and integration barriers associated with each technology are highlighted, including mechanical, thermal, and infrastructural challenges. The study outlines the technological requirements for combining these processes within a shared machine platform, considering aspects such as tool interchangeability, energy supply, workspace configuration, and control system integration. Particular attention is given to the compatibility of process parameters, safety considerations, and the potential impact on machining accuracy and productivity.

Keywords: oxy-fuel cutting; plasma cutting; waterjet cutting; laser cutting; drilling and milling; metal sheets; hybrid machining centres.

DOI: 10.1504/IJMMM.2026.156452

International Journal of Machining and Machinability of Materials, 2026 Vol.28 No.5, pp.1 - 22

Received: 15 Mar 2026
Accepted: 17 Jul 2026
Published online: 18 Sep 2026 *