Title: A review on advanced nanostructured thin films for high-capacity and long-lasting battery technologies

Authors: A. Rani Sangeetha; K. Visalakshi

Addresses: Department of Electronics, PSG College of Arts and Science, Coimbatore, 641014, India ' Department of Electronics, PSG College of Arts and Science, Coimbatore, 641014, India

Abstract: Nanostructured thin films represent a promising pathway for next-generation high-performance batteries due to their enhanced ion transport, large surface area, and improved electrochemical stability. This review summarises key advances reported between 2019 and 2025 in thin-film materials used for battery electrodes, electrolytes, and separators. Emphasis is placed on advanced fabrication techniques, including atomic layer deposition and sol-gel synthesis, together with modern characterisation methods. The influence of nanostructured morphology on electrochemical performance is critically examined, particularly in terms of charge-discharge efficiency, interface stability, and cycling durability. In addition, hybrid and multilayer architectures, such as composite and interface-engineered systems, are discussed for their ability to improve conductivity and energy density. Major challenges related to large-scale manufacturing, cost, and long-term structural integrity are identified, and potential mitigation strategies are outlined. Overall, the review highlights how integrating materials science, nanoengineering, and AI-driven design can accelerate the commercialisation of nanostructured thin-film battery technologies.

Keywords: nanostructured thin films; high-capacity; battery technologies; electrochemical processes; polyanionic compound.

DOI: 10.1504/IJAACS.2026.154850

International Journal of Autonomous and Adaptive Communications Systems, 2026 Vol.19 No.3, pp.338 - 357

Received: 31 Jul 2025
Accepted: 15 Nov 2025

Published online: 16 Jul 2026 *

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