Title: Design and experimental analysis for quantitative glue-pouring system of aluminium electrolytic capacitor

Authors: Tian-Chi Zheng; Zi-Xue Qiu; Jian-Xin Shao; Guan Lu; Jiang Yuan

Addresses: School of Mechanical Engineering, Nantong University, Seyuan Rd., Nantong 226019, China; The Fifth Electronic Research Institute of the Ministry of Industry and Information Technology of East China Branch, Zhujiang Rd., Suzhou 215011, China ' School of Mechanical Engineering, Nantong University, Seyuan Rd., Nantong 226019, China ' School of Mechanical Engineering, Nantong University, Seyuan Rd., Nantong 226019, China ' School of Mechanical Engineering, Nantong University, Seyuan Rd., Nantong 226019, China ' School of Mechanical Engineering, Nantong University, Seyuan Rd., Nantong 226019, China

Abstract: Aiming at the problems existing in the glue-pouring process of capacitor aluminium shell, such as glue solution uneven heating, glue easy carbonization, low accuracy of glue-pouring and so on, a new method for quantitative glue-pouring of aluminium shell is proposed. The quantitative glue-pouring system of aluminium electrolytic capacitor is designed, including melt glue machine, gear pump, quantitative glue-pouring mechanism, human-machine interface, PID intelligent temperature control unit and so on, and the mechanical structure of the melt glue machine and quantitative glue-pouring mechanism are designed in detail. Incremental PID intelligent temperature control unit is introduced, and the simulation analysis of the temperature control system is conducted, the simulation results show that the temperature control has high precision and good adaptability; and the experimental analysis of aluminium electrolytic capacitor quantitative glue-pouring system is carried out, the analysis results show that the system has high precision and good stability. The system has been put into practical production use, operation results show that the maximum error of the system is 1.2%, which meets the requirement of quantitative glue-pouring for aluminium shell, and the system has good practical application value.

Keywords: aluminium electrolytic capacitor; aluminium shell; quantitative glue-pouring; experimental analysis; PID control.

DOI: 10.1504/IJISE.2019.101111

International Journal of Industrial and Systems Engineering, 2019 Vol.32 No.3, pp.287 - 303

Received: 17 Jan 2017
Accepted: 09 Oct 2017
Published online: 24 Jul 2019 *

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