A visual non-contact focusing probe for the measurement of micro cavities
by Ke Zhang; Qing Zhang; Chi-Duen Lin; Kuang-Chao Fan
International Journal of Nanomanufacturing (IJNM), Vol. 11, No. 3/4, 2015

Abstract: The dimensional measurement of micro cavity profile to nanometre resolution is difficult because the edge is not able to be detected accurately with a microscope due to diffraction limit. With a touch-trigger probe on a micro-CMM, the probe cannot enter into the cavity if the tip-ball diameter is larger than the cavity size. In this paper, a vision-assisted non-contact focusing probe is presented to deal with this problem. A blue-ray DVD pickup head is adopted as the focusing sensor which is based on the principle of light reflection. Assisted by a nanopositioning stage, the focusing signal can detect the edge when the spot passes through it. In order to know the measuring point, a CCD is used for viewing the relative position between the focused spot and the edge. Experimental tests of the probe were carried out in association with a micro-coordinate measuring machine. The edge position is obtained up to a resolution of 1 nm with standard deviation of about 26 nm. This performance is beyond the diffraction limit of optical microscopes.

Online publication date: Wed, 23-Sep-2015

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