A novel magnetorheological finishing process based on three revolving flat tip tools for external cylindrical surfaces Online publication date: Wed, 08-Feb-2023
by Gagandeep Singh; Arvind Jayant
International Journal of Surface Science and Engineering (IJSURFSE), Vol. 17, No. 1, 2023
Abstract: The magnetorheological finishing technique based on a stationary curved tip tool is found less effective in finishing external cylindrical surfaces. Therefore, three revolving flat tip tools-based magnetorheological finishing process which utilises the rotation of both workpiece and tools have been developed to address the issues of the existing method. Also, a feed mechanism has been built to provide the longitudinal movement to the workpiece. A workpiece of mild steel has been finished by both developed and existing methods. It has been observed that after finishing 1 hour 30 minutes with a stationary curved tip tool, surface roughness values Ra, Rq, and Rz decrease by 69.29%, 64.41%, and 61.26%, respectively. Whereas, the reduction in the surface roughness value of Ra, Rq, and Rz by 85.38%, 84.51%, and 82.7%, respectively, have been noted after finishing with the three revolving flat tip tools process at the same parameters and conditions.
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