Title: Framework for designing and controlling a multicellular flexible manufacturing system

Authors: Riccardo Manzini, Alessandro Persona, Alberto Regattieri

Addresses: Department of Industrial Mechanical Plants, University of Bologna, Viale Risorgimento 2, 40136 Bologna, Italy. ' Department of Management and Engineering, University of Padova, Stradella San Nicola 3, 36100 Vicenza, Italy. ' Department of Industrial Mechanical Plants, University of Bologna, Viale Risorgimento 2, 40136 Bologna, Italy

Abstract: In the economic environment of recent years, management in modern organisations has had to make flexible responses to constantly changing new product lines and product varieties. Flexibility, which is the capability of a system to adapt to changes made to it, is becoming one of the most critical factors for success in the manufacturing industry. In this context, the design and the management of flexible manufacturing systems (FMSs) are crucial and important issues. This paper presents an innovative, integrated, and optimising iterative process which supports the planning and control of a multistage and multicellular FMS. It is based on the simultaneous application of simulation tools and heuristic techniques. The proposed framework has been applied to the optimisation of a manufacturing system from the Italian automotive industry. The effectiveness of simulation techniques, aimed at the strategic and operative decision-making process, emerges.

Keywords: automobile industry; cellular manufacturing; CM; flexible manufacturing systems; FMS planning; FMS control; plant layout; system optimisation; visual iterative simulation; VIS; manufacturing flexibility; Italy; automotive manufacturing; decision making; manufacturing cells; FMC; FMS design.

DOI: 10.1504/IJSOM.2006.009031

International Journal of Services and Operations Management, 2006 Vol.2 No.1, pp.1 - 21

Published online: 14 Feb 2006 *

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