Title: Energy consumption study in ultrasonic vibration-assisted pelleting of wheat straw for cellulosic biofuel manufacturing

Authors: Xiaoxu Song; Meng Zhang; T.W. Deines; Pengfei Zhang; Z.J. Pei

Addresses: Department of Industrial and Manufacturing Systems Engineering, Kansas State University, Manhattan, KS 66506, USA ' Department of Industrial and Manufacturing Systems Engineering, Kansas State University, Manhattan, KS 66506, USA ' Department of Industrial and Manufacturing Systems Engineering, Kansas State University, Manhattan, KS 66506, USA ' Department of Industrial and Manufacturing Systems Engineering, Kansas State University, Manhattan, KS 66506, USA ' Department of Industrial and Manufacturing Systems Engineering, Kansas State University, Manhattan, KS 66506, USA

Abstract: Cellulosic biofuels are an alternative to petroleum-based transportation fuels. Ultrasonic vibration-assisted (UV-A) pelleting can increase density of cellulosic feedstocks, reduce transportation and storage costs, and increase sugar yield. However, energy consumption in UV-A pelleting has not been fully investigated. This paper presents an experimental study on energy consumption in UV-A pelleting of wheat straw. Effects of pelleting input variables (sieve size used in size reduction, pelleting pressure, ultrasonic power, and pellet weight) and size reduction machine type (knife milling versus hammer milling) are investigated. Results show that energy consumption in UV-A pelleting increased as sieve size, ultrasonic power, and pellet weight increased, and as pelleting pressure decreased. Energy consumption in UV-A pelleting of wheat straw particles processed by knife milling was higher than that in UV-A pelleting of those processed by hammer milling. [Received 23 December 2011; Revised 2 April 2012; Accepted 11 May 2012]

Keywords: biofuels; energy consumption; liquid transport fuel; pelleting; ultrasonic vibration; wheat straw; energy consumption; sieve size; pelleting pressure; ultrasonic power; pellet weight; knife milling; hammer milling.

DOI: 10.1504/IJMR.2013.053284

International Journal of Manufacturing Research, 2013 Vol.8 No.2, pp.135 - 149

Published online: 29 Jan 2014 *

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